• Design and development of custom-built industrial machines.

• Integration of mechanical, electrical, and automation systems.

• Prototyping, testing, validation, and optimization for performance, safety and reliability.

• Commissioning, operator training, documentation.

• Engineering of high‑precision jigs and fixtures for assembly, welding, inspection, and testing.

• Design of manual, pneumatic, hydraulic, and modular fixture systems for diverse manufacturing environments.

• Focus on repeatability, rigidity, ergonomics, and easy operability.

• Development of error‑proofing (Poka‑Yoke) fixtures to reduce human error.

• Creation of quick-change tooling systems to improve productivity and reduce downtime.

• Comprehensive machine safety risk assessment and hazard analysis.
• Design of safety circuits using safety PLCs, relays, and performance‑level compliant architectures.
• Implementation of interlocks, emergency stop systems, safety light curtains, area scanners, and safety doors.
• Integration of functional safety into machinery (ISO 13849, IEC 62061).
• Validation, testing, and documentation for safety compliance and audit readiness.

• Integration of industrial and collaborative robots for assembly, material handling, welding, palletizing, and inspection.
• Robot programming (online/offline), simulation, and cycle‑time optimization.
• Design and manufacturing of end‑of‑arm tooling (grippers, weld guns, suction systems).
• Robotic cell layout design, fencing, safety zones, and sensor integration.
• Full robotic system commissioning, debugging, and operator training.

• Deployment of 2D/3D vision systems for inspection, measurement, and quality control.
• AI/deep-learning powered vision for complex defect detection and classification.
• Vision-guided robotics (VGR) for pick‑and‑place, assembly, and orientation correction.
• OCR/OCV, barcode/QR reading, pattern recognition, and traceability solutions.
• Calibration, lighting design, lens selection, and image-processing optimization.

• Creation of virtual models of machines, robotic cells, and manufacturing processes.

• Simulation of kinematics, motion control, and automation logic before physical deployment.

• Virtual commissioning to reduce on‑site installation time and risks.

• Use of digital twins for predictive maintenance and real‑time performance monitoring.

• Scenario testing for optimization, operator training, and layout validation.

• End‑to‑end design of manufacturing plant layouts, utilities, and process flows.

• Optimization of material handling, ergonomics, workstation design, and logistics paths.

• Integration of new lines, equipment upgrades, and plant expansion plans.

• Utility engineering: compressed air, cooling water, power distribution, ventilation, etc.

• Compliance with safety, environmental, and industry regulatory standards.

• Design and integration of servo motors, stepper drives, linear actuators, and gear systems.

• Pneumatic circuit design including cylinders, valves, FRLs, and flow control.

• Kinematic modeling and tuning of multi‑axis motion systems.

• High-speed synchronized motion for pick‑and‑place, indexing, and precision assembly.

• Integration with PLCs, motion controllers, and automation software.

• Architecture and integration of industrial networks using fieldbus and Ethernet protocols.

• Expertise in PROFINET, EtherCAT, Modbus, OPC UA, CANopen, and MQTT.

• IIoT connectivity for real‑time monitoring, data acquisition, and analytics.

• Network diagnostics, troubleshooting, and performance optimisation.

• Cybersecurity considerations for industrial control systems.